Custom Thermoplastic Extrusion Solutions

BIXBY PROCESS

At the heart of Bixby’s capabilities is our custom thermoplastic extrusion technology, including mono- and multi-layer tandem extrusion. We have taken our extrusion expertise and manufacturing flexibility to a higher standard, which enables us to extrude onto a variety of substrates to create mono- and multi-layer, laminated composites. Whether it is foams, films, woven or non-woven fabrics, we can combine the components you need. And, we do all this in a one-step process, saving our customers significant time and money. Click on the links below to learn about the Bixby Process, and how it can be used to create custom plastic extrusion solutions for you.

Process Flow

SINGLE-PASS CAPABILITIES

  • Three Flat Die Cast Extrusion Lines
  • 48" Wide: Up to Seven Distinct Layers
  • 60" Wide: Up to Three Distinct Layers
  • 72" Wide: Up to Five Distinct Layers
  • Gauge Range: 0.003" - 0.250"
  • Coating Gauge Range: 0.001" - 0.008"
  • Textures: Gloss, Brushed, Light Matte, Heavy Matte, Prismatic, or Customer Specified
  • Sheet and Roll Stock
  • In-House Slitting Capability - In-Line and Off-Line